ActivArmor 3D Printed Casts and Splints

ActivArmor creates a custom waterproof 3D printed support for selected fractures, injuries, and postoperative needs.

ActivArmor 3D Printed Casts and Splints

What is ActivArmor?

ActivArmor is a custom 3D printed cast or splint made from a scan of the injured area. Its open design is waterproof and allows the skin to be seen. It may be an option for selected stable injuries or postoperative needs after a clinician determines that this type of support is appropriate.

How is the device made?

The foot or ankle is scanned to create a digital model. The device is manufactured to match the prescribed position and level of support. A temporary brace, boot, or cast may be needed while it is produced.

Who may be a candidate?

Suitability depends on the diagnosis, stability, swelling, skin condition, expected changes during healing, and the level of immobilization required. An open design may not be appropriate for an unstable fracture, rapidly changing swelling, an open wound, or any condition that needs a traditional cast.

What are possible advantages?

  • Waterproof material
  • Access for skin inspection and hygiene
  • Custom fit and low profile design
  • Potential reuse during selected phases of recovery

What follow up is needed?

A custom device still requires clinical follow up. Contact the office for increasing pain, numbness, rubbing, skin breakdown, looseness, swelling beyond the device, or a change in color or temperature. Do not change weight bearing without approval.

Related care

Learn about fractures and trauma, braces and walking boots, and fracture surgery.

Frequently asked questions

Is ActivArmor 3D Printed Casts and Splints right for every patient?

No. The diagnosis, health history, previous care, treatment goals, and possible risks all affect whether this option should be considered.

How many visits will I need?

The schedule depends on the treatment and how the condition responds. You will receive a plan for follow up rather than a guaranteed number of visits.

What if I do not improve?

The diagnosis and plan should be reassessed. Another treatment, additional testing, a period of protection, or a specialist discussion may be appropriate.

Schedule a consultation

Signature Foot and Ankle provides care in Boynton Beach and Loxahatchee. Call 561 203 9285 or request an appointment online.

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